TME HYDRAULICS : Design, manufacture, test, install and maintain your hydraulic system
We are located close to the A1 between Gateshead and Newcastle and within easy reach of Newcastle Airport.
Stargate Business Park
Tyne & Wear
Telephone: +44 191 413 0039
TME Hydraulics support the complete lifecycle of your hydraulic system from design concept through to spare parts and life time extension. Our unique mix of technical expertise and resources allows TME Hydraulics to design, manufacture, test, install and maintain your system acting as Your Hydraulic Partner.
TME Hydraulics are focused on providing complete hydraulic services for customers in the offshore, marine and process industries.
We are an engineer lead enterprise and undertake bespoke design challenges in addition to regular service provision and system assembly.
Our facilities are ISO 9001 accredited and we maintain a strong health and safety policy and record.
In 2014 we expanded our site installation capacity and became the Authorised Installer for Tube Mac in the UK
Founded in 1995 as part of the MKW Group based in Ryton, Tyne & Wear TME Hydraulics joined GA Engineering Group in 2015. This move strengths the companies resources and access to complementary services as we grow and undertake new challenges.
TME Hydraulics continue to invest in equipment and facilities to ensure we are able to meet the growing demands of our customers. Our workshop is conveniently located in Tyne and Wear close to the A1 and we have a wide range of mobile equipment allowing us undertake site based working.
- Strip and assembly areas to prevent cross contamination
- Overhead lift crane
- 5m access doors
- Flushing and pressure test rig for hose and pipe
Site Installation Equipment
- EO2 Form workstation for DIN piping
- Tube-Mac Flaring Machine
- Automated pipe bending up to 2″ diameter
- Flushing rig with filtration and laser particle counter
- Laser particle counter
- Pressure test bench
- Offline fluid conditioning unit
- HMG data logger
- Flow turbine
- 310kVA diesel generator 50/60Hz
The hydraulics team
As an SME we offer a personal and flexible service to meet the needs of our customers and are happy to speak to you directly regarding your requirements.
Jerome Dardillac – Managing Director
With an engineering apprenticeship served in France and the UK Jerome is passionate about the need for high engineering standards and quality to be central to all of TME’s activities. The shortage of hydraulic specialists within the UK engineering pool and growth in industries such as subsea equipment lead Jerome to establish a company wide focus on hydraulics which he continues to drive through investment and development.
Frederic Besse – General Manager
An experienced hydraulic engineer Frederic has designed and commissioned systems for applications across Europe and Africa and brings and innovative and knowledgeable approach to new system design and complex trouble shooting. Establishing good links with industry OEM’s we are able to push the boundaries of conventional system operation through application and integration of new technologies.
Craig Smith – Project Manager
An experienced Project Manager with a background in the successful execution of complex industrial engineering projects.
Benjamin Chapman – Sales Engineer
The first point of contact for new enquiries. If you would like to know more about TME and our capability’s or any information contained on this website please contact email@example.com
Tom Rudland – Procurement and Quality
Maintaining our ISO9001 quality system and accreditation is of high importance to TME and having worked at TME and MKW for a number of years Tom has championed continuous improvement in this area.
Our supply chain is of great importance to the success of our company and we are keen to work with suppliers who have a proven track record and feel they can enhance our products and services. We would ask prospective suppliers to send an introduction detailing your products/services and specific industrial hydraulic experience to firstname.lastname@example.org
TME Hydraulics provide a full design and project management service based on understanding your application needs and performance specifications.
Our design engineers have experience with open and closed loop circuit design and maintain up to date knowledge of hydraulic components and new technologies. Our design service can include the specification and integration of components or modules manufactured outside of TME.
Design outputs include:
· Hydraulic Calculations
· Hydraulic Schematic and Parts List
· General Arrangement Drawings
· 3D CAD model
· Electrical Control System Design
· ATEX certification
Hydraulic Power Units
TME design and manufacture hydraulic power units to suit client specifications. As a responsive, engineer lead, company we are able to accommodate bespoke requirements whilst maintaining fast turn around and cost competitiveness.
Our workshop facilities allows us to assemble systems with a power range of 7.5kW-500kW, fully tested at our facility. We design to both industrial and offshore requirements recognising the differing challenges faced in each application. If you would like to discuss your application or HPU requirements please contact one of our team on 0191 4130039 or email email@example.com
- IP rated stainless steel enclosures
- Hazardous Area / ATEX compliant components
- Stainless steel tank and fittings
- Offshore paint system
- DNV 2.7-1 certified frame
- Seawater / marine environment compatible cooler
Many operators have come to accept the hazards and operating costs associated with running standard hydraulic power units due to the lack of available time to specify or procure bespoke systems. TME hydraulics continually update our designs with the latest technologies and apply design improvements from each project to the next and can respond promptly to your enquiries.
- reduced noise and vibration
- reduced power consumption
- improved cooling efficiency
- improved fluid conditioning
- elimination of leak points
- space and weight saving
We would be pleased to offer you an improved solution for your HPU whether you are looking to design a new application or upgrade or replace existing power units.
Many new and existing hydraulic system designs can be improved by the use of bespoke manifold blocks in place of traditional valve stacks and assemblies. When correctly designed the benefits are seen not only in the neatness of the original equipment but in the subsequent reliability and ease of diagnostic testing.
TME can supply cost effective manifolds to suit your existing circuit or we can provide a full design service. Please contact us on +44 191 4130039 to discuss your requirements or send your enquiry to firstname.lastname@example.org
Advantages of Using Bespoke Manifolds
- Compact design enables space saving
- Reduced number of connections eliminating common hydraulic leak points
- Multiple test points allow for system investigations and monitoring
- Cost saving
Manifold Block Design
Experience and skilled engineers specialising in bespoke manifold design consolidate multiple valve stacks into a compact leak free manifold. Manifolds are designed using 3D CAD programs allowing interface connections to be easily checked and aligned and ensuring rapid and effective transfer from design to manufacture.
Manifold blocks can be supplied with full certificates of conformity, pressure test and 3.1 material certification.
We are familiar with coating and painting procedures to meet offshore operating requirements and work in accordance with client project specifications.
Technical hydraulic Support
TME are able to support your hydraulic equipment and system troubleshooting beyond standard maintenance requirements. Specialist hydraulic engineers are available for expertise and interventions working alongside your engineers or as independent contractors.
We undertake work on third party systems offering independent advise and working with you to ensure existing systems operate to your requirements and expectations. Typical work scopes include:
- Commissioning of hydraulic / electro-hydraulic systems
- Fault finding investigations
- Upgrading of systems to meet new operational demands
- Complex design and application problem solving
- Optimisation of operations
- Preventative maintenance planning
- Training of system operators
If you would like to speak with an engineer regarding an existing system or technical challenge please call +44 1914130039 or email email@example.com
TME Hydraulics are able to undertake the complete or partial scope of work for the design, manufacture and commissioning of bespoke equipment including test rigs and functional prototypes. We have experience working with a wide range of industries to develop new technologies including Renewable Energy, Subsea, Defence and Aerospace. Examples of challenges undertaken include:
- active heave compensation systems
- variable load test rigs
- sea state simulators
- fatigue test rigs
- combined test and flushing rigs
- hydraulic ring main
The scope of our involvement can include any or all of the following services.
Design and specification of components
- Bespoke hydraulic system assembly
- Control panels and manifolds
- Electrical control system integration
- Factory Acceptance Testing
- On-site commissioning
If you would like to discuss an application requirement please call us on+44 191 4130039 or firstname.lastname@example.org
Where generic hydraulic training courses do not provide the depth and specificity of learning desired TME work with In Situ to offer detailed technical training in industrial hydraulics. Training is delivered in a convenient manner via web casts and online learning to suit the compressed timetables of hydraulic professionals. Trainers are selected from an international pool of Hydraulic engineers to ensure that teaching is relevant and specific to the subject and experience level of the trainees.
Both standard and bespoke course requirements can be accommodated with example courses including;
- Installation and adjustment of hydraulic equipment
- Preventive maintenance on hydraulic equipment
- Troubleshooting on hydraulic equipment
- Hydraulic system design
To gain maximum benefit from training sessions your hydraulic system requirements and specifications can be submitted to the trainers in advanced for use within the training modules.
For an introduction to In Situ and to view some of the standard course offerings please click on the link below. For specialist courses or to find out about group courses running in English please speak with TME
installation & Outfitting
TME Hydraulics provide a comprehensive installation service for hydraulic equipment covering rigid pipe work, hydraulic hose and system commissioning. Applying the same standards and levels of detail as with engineering projects TME follow ISO norms to provide a safely installed, high quality finish.
We are the authorised installer for Tube Mac weld free technologies which are designed to meet the demands of hydraulic installations on and offshore where short installation windows and high quality standards exist.
Typical installation requirements include but are not limited to;
- A-Frames / LARS
- ROV/ TMS and Trenching Vehicles
- Installation of Hydraulic Power Units (aboard vessels or in production facilities)
- Connection of Hydraulic Control Systems (aboard vessels or in production facilities)
- Installation of Hydraulically Operated Machinery
- Replacement of Existing Hydraulic Pipework
- Upgrade of Hydraulic Hoses to Rigid Pipe
TME’s installation teams operate with our own equipment and RAMS and observe the SHE protocols of our clients sites.
Rigid Pipe Installation
TME provide a high quality, efficient service for the installation of hydraulic pipework, ensuring our clients equipment is finished to a high standard within restricted timeframes. TME support our clients with the design of pipe routings and offer complete supply of materials, labour and site equipment.
As hydraulic piping work is often visible from the exterior of equipment skilled fitters and well maintained equipment are essential to achieving results that are both technically and aesthetically pleasing. TME maintain a range of pipe cutting and precession bending equipment for pipe sizes ranging from 6mm to 2″ and have experience working on a wide variety of equipment with challenging pipe routings and installation constraints.
For offshore and exposed applications TME utilise 316 Stainless Steel, Duplex or 6MO pipe and fittings supplied with batch traceability and material certification.
For small bore pipework TME recommend DIN2353 sealing systems, designed for high pressure hydraulics and incorporating an elastomeric seal. TME’s EO2 Form workstation is transportable to any site location and enables rapid on-site forming and installation of DIN2353 piping without additional equipment hire costs.
For SAE Flange, larger bore pipework and pipework repairs TME recommend weld free technologies as the most cost effective solution for critical equipment.
We understand that for many projects the method of installation and fitting style may have already been specified. Our hydraulic installers are trained in a variety of systems most commonly encountered:
- Twin Ferrule – Swagelok / A-Lok
- DIN2353 – EO2 Form / Walform and JIC
- 37o Flare Flange
- Welding – Socket / Butt
Hydraulic Hose Installation
Hydraulic hoses are an essential part of virtually all hydraulic systems. TME offer a comprehensive hose assembly and installation service for industrial and marine applications. For new equipment TME can assist in the planning of hose routings and in determining the best transition sequences between flexible hose and rigid pipe.
To ensure the integrity and quality of our installations TME work in accordance with ISO17165-2 which covers the following critical requirements;
best practice for hose routing
minimum bend radius
assembly cleanliness and flushing
pressure testing of assembled hoses
use of validated hose and end fitting combinations
As standard TME supply pressure test and flushing certificates and where required we are able to provide full material traceability certificates and installed hose registers.
Flush and Pressure Test
The cleanliness and integrity of hydraulic systems is essential for achieving the maximum performance and lifetime of a system. This is even more important when operating systems with high precision components such as proportional valves. For offshore operation, where low maintenance requirements are essential, starting with a clean system and confidence in your hose and piping integrity is the first step to reliability and failure prevention.
- Flushing in accordance to ISO23309:2007 “methods of cleaning lines by flushing”
- Flow settings calculated to create turbulent flow through each pipe or hose to be flushed
- Oil cleanliness levels are displayed and recorded using a particle counter
- Certified to Nas 1638 and ISO 4406 Standards
- Pellet cleaning for none critical applications
- Hose register and tagging
- Individual hose assemblies identified with test reference number, time and date.
- Pressure test certificates issued for each hose/pipe.
TME Hydraulics provide a comprehensive commissioning service for hydraulic equipment. Effective commissioning of equipment allows running in issues to be identified and addressed in a safe an controlled manner without disruption to operational activities. Common activities addressed during commissioning include;
- pre-setting of valves to operational values for speed and pressure
- oil sampling to verify system cleanliness
- elimination of pipe and hose clashes through full range of movement
- verification of e-stop features
- testing of HMI control systems
- operator training
A commissioning report is provided as part of the documentation pack.
Tube-Mac & Pyplock Weld Free Pipe Connections
TME Hydraulics are an authorised installer of Tube-Mac 37o Flare Flange and Retaining Ring Flange products. These products have been used extensively in industrial, marine and oil & gas applications to provide a reliable weld free solution for hydraulic piping saving time and money in comparison to welded solutions.
Details on the manufacture, testing and application of Tube-Mac connectors can be found in the linked videos.
37o Flared Flange – click to view
Retaining Ring Flange – click to view
As an authorised installer TME Hydraulics are able to ensure installations are conducted to the highest quality and that parts and equipment are available throughout the duration of projects.
Tube-Mac products are available in 316 Stainless Steel in metric and imperial dimensions with full material traceability including 3.1 Certification and part identification etching.
Leak-free joint in operating pressures over 9000 PSI (620 Bar). A hydraulically powered compression tool swages the fitting over the pipe or tube plastically deforming the fitting. This process forms a 360° radial compression around the pipe forming a permanent leak free seal. The technology to provide this seal is unique only to PYPLOK® Machanically Attached Fittings.
TME Hydraulics experienced technicians provide complete support for your existing equipment. Working in industrial and marine environments, operating under high pressure to maintain equipment availability and high quality performance, we provide a responsive and efficient service to complement the general maintenance regimes operated by our clients.
- Preventative Maintenance Planning and Execution
- On-site Breakdown Support and Repairs
- Accumulator Service and Safety Checks
- Upgrade of Ageing Equipment
- Spare Parts Replacement
- Fluid Condition Monitoring
- Trouble Shooting and Fault Finding
- Hire of Equipment
Based in Ryton we are conveniently situated to service the whole of the North east of England from Northumberland to Teesside.
Preventative Maintenance hydraulic
TME Hydraulics work with companies to plan and execute preventative maintenance for a complete range of hydraulic equipment. Preventative maintenance activities are the most cost effective way of avoiding breakdowns and emergency repairs.
Routine service activities are executed during scheduled shut down intervals or completed with minimum disruption to operation.
Typical preventative maintenance tasks include;
- Fluid Condition Monitoring
- System Performance Monitoring (pressure, flow, cycle time)
- Filter Replacement
- Hydraulic hose condition check and replacement
- Pump and Motor Servicing
- Pump Efficiency Testing
- Accumulator Safety Checks
- Voltage Checks for Proportional and Servo Valves
- System Flushing & Oil Replacement
Contact us to arrange a site survey and assessment of your service requirements.
When the unexpected occurs TME Hydraulics’ service technicians are available on a call out basis to assist with root cause diagnosis and to restore operation. Although no two situations are the same early intervention and fast diagnosis of the root problem are the best way to minimise cost and downtime associated with breakdowns.
Typical activities undertaken include;
- Fault Finding
- Component Repairs
- Replacement Part Sourcing
- Replacement Part Installation
- System Flushing
- Temporary Equipment Modifications
- Equipment Hire
Life extension or capacity expansion of existing equipment can be achieved through selected system design improvements and replacement of original components with compact modern alternatives with greater performance range.
Services offered by TME include;
- Hydraulic System Design Review
- Component Upgrades
- Rigid Pipe Installation (in place of hydraulic hose)
- Integrated or Stand Alone Power Units
- Hydraulic Schematic Updates
Hydraulic Equipment for Hire
For temporary applications, maintenance activities or to cover breakdowns TME are able to offer the following equipment for hire;
- Hydraulic Power Units (13kW – 45kW industrial systems)
- Flushing Unit
- Fluid Conditioning System (particulate & water removal)
- Filtration Unit
- Transfer Pump
All equipment availability is subject to a first come first serve policy and a minimum hire period of 1 week.
TME can help you achieve and maintain good fluid quality in your hydraulic system. From complete installations to replacement elements, sourced and stocked from a range of European OEM’s, we can assist you with regular maintenance programs, oil sample analysis and recovery of contaminated fluids.
hydraulic Valves & Cartridges
From complete design and supply of new power units to bespoke specifications to service and upgrade of aging equipment TME offer a comprehensive supply portfolio. HPU’s with a power output of 7.5-200kw can be supplied using our core modular designs.
hydraulic Pumps and Motors
TME are able to replace and service a range of pumps including piston, gear and vane. Pumps can be set and installed by our technicians and we offer a full service support. Electrical motors including variable drive are supplied to customer specifications. Common pumps are held in stock for fast delivery.
Bespoke manifold design and manufacture to customer specification for industrial and marine applications. TME’ partnership with Hydraumatec allows us to supply manifolds up to 3T in a variety of materials for industrial or offshore use. Cetop 3, 5 and 7 manifold blocks available.
TME provide a small bore piping service to meet and exceed the demands of the Oil and Gas industry. Not only do our fitters perform with speed and accuracy we also offer full documented traceability from material certification, pipe fabrication, flushing and pressure testing. All our testing and documentation is maintained in accordance with ISO Norms and reduces the burden of supervision on our busy clients.
TME manufactured marine ready hydraulic power units and control manifolds as part of a larger refurbishment and upgrade project for 10T and 5T deck cranes. The hydraulic power units were designed to incorporate features of the original units that the end user expressed a desire to maintain whilst introducing stainless steel tanks and pipework and improving the overall layout.
We look forward to installing these units when the vessel becomes available in dock.
Containerised HPU Hazardous Area – 2 x 132kW
TME supplied a complete hydraulic power unit assembled within a 20ft container ready for installation offshore. The system was designed in close collaboration with our client to ensure the functionality and build specification was in accordance with the overall equipment package being supplied.
TME utilised our network of suppliers and internal engineering capability to ensure compliance to hazardous area and offshore safety demands.
Prior to hand over of the container and documentation package TME undertook an extensive commissioning program and customer witness FAT.
TME supplied skilled hydraulic pipe fitters to an equipment package supply company in north east Scotland. Our fitters worked independently on-site to undertake the complex small bore piping of a number of hydraulic skid units. By using TME skilled fitters, familiar with hydraulic piping and fitting systems, the client was able to accelerate the build schedule and have confidence in the quality of the final build.
A large automotive parts manufacturing plant was undertaking an overhaul of one of their production lines and contracted TME to support with the refurbishment and upgrade of the hydraulic systems. After assessment of the existing equipment it was identified that whilst most equipment could be refurbished one HPU should be replaced with an upgraded model. This was manufactured on a short turn around to suit the maintenance schedule. TME undertook installation and commissioning of the new and refurbished equipment at site.
We have recently completed the assembly and testing of a variety of hydraulic power units for offshore applications. These systems were supplied within stainless steel enclosures and utilise bespoke manifolds for space saving and layout benefits. The pictured unit includes a pneumatic panel incorporated onto the front tank face.
Weld – Free Hydraulic Installation
TME Hydraulics completed the installation of hydraulic pipe and hoses for a hydraulic gangway system. The TME scope of supply included the modelling of the pipework for integration with the client assembly model. The pipework is 316 Stainless Steel with Tube-Mac 37o Flare SAE Flange connections for the large bore piping and Parker EO2 Form for small bore piping. Pipework and hoses were fabricated, flushed and pressure tested at the build location with a complete hose register and detailed pipe fabrication report supplied to the client. Using weld-free connections allowed the job to be completed to a high quality in a short timescale.
On Vessel Equipment Upgrade
TME Hydraulics technician travelled to Rotterdam to install an upgraded hydraulic control console for a ROV Launch and Recovery System. The hydraulic control console was manufactured at TME’s Ryton, Tyne & Wear workshop. The console was installed on board the vessel, flushed and commissioned in-situ ready for operation. The job was completed safely and efficiently in the planned time frame. TME have completed the hydraulic outfitting of over 30 LARS systems of various designs using pipe connections with Swagelok, A-Lok, DIN EO2/Wallform and JIC.
High Pressure Pipe Installation
TME completed the installation of high pressure hydraulic pipework with Parker Autoclave fittings on 48 pipe spool assemblies for an oil and gas application. Pipes were formed installed and pressure tested at the customer site witnessed by the end customer.
The compact assembly design and demanding customer requirements dictated that the pipework required precision forming to match each individual assembly making it necessary to conduct the work at the customer site in parallel with their production program.